Full automatic hot sale pv solar panel production line
Intelligentization: Using bus control technology, each unit independently monitors and performs intelligent processing on the production process control diagnosis.
Product Description
Solar Panel Production Line Product Description
Full automatic hot sale pv solar panel production line, Features of automatic production line for photovoltaic modules:
1. Intelligentization: Using bus control technology, each unit independently monitors and performs intelligent processing on the production process control diagnosis.
2. On-line control: through effective contact with EL detection system, insulation test system and finished product performance test system and other detection systems, so as to achieve online detection control.
3. Redundant control: through the combination of server redundancy, controller redundancy, etc., to ensure the long-term stable and continuous operation of the entire system.
4. Future direction: The layout of the production line takes into account future expansion requirements, maximizes the space for expansion, saves floor space, and efficiently utilizes existing equipment.
Contact us to get solar panel production line price.
Solar Panel Machine Basic technical requirements:
1. The solar panel machine power requirement is 380V, the power load should be above 110KW, the 3-phase 5-wire system, and the equipment compressed air requirement is in the range of 0.6-0.8MPa;
2. The conveying speed of the assembly line: the speed before lamination> 11 m/min, the speed after lamination> 11 m/min, the speed control range: 0-50 m/min;
3. The external dimensions of the assembly line: This equipment is non-standard equipment, and finally Qinhuangdao Yudian Automation Equipment Co., Ltd. will provide the layout diagram;
4. When the equipment is in normal operation, the component failure rate caused by the equipment and the transmission line is less than 1/10000;
5. The transmission line conveys smoothly, and the offset size is less than 3MM;
6. The normal utilization rate of equipment is ≥98% (normal maintenance, except maintenance), calculated based on continuous work for one year;
7. The service life of the equipment is ≥10 years;
8. The noise when the equipment is working ≦72dbA.
Detailed Parameters Of Each Unit
1、Automatic Glass Loading Machine:
1. Equipment Function:
Glass moving robot arm will move the glass to the transmission line and the paper picking robot arm remove the paper at the same time.
2. Technical information:
| Item | Specification |
| Working voltage: | AC380V, Phase 5 Lines, 50/60Hz |
| Rated power: | 9KW |
| Working air pressure: | 0.6-0.8MPa |
| Average Air Consumption: | ≥196L/min |
| Glass Picking Height: | max 470mm; min 150mm |
| Tray Height: | 150mm |
| Driving Mode: | Servo driving |
| Glass Thickness: | 320mm/130 PCS |
| Tact: | ≤30s |
| Applicable Module Size: | L(1580-2000mm) X W(990-1000) |
| Overall Dimensions: | 4600mm X 3400mm X 3000mm |
| Total Weight： | 1500kg |
| Operating Mode： | Manual/Automatic |
3. Structural Features:
♦ Machine consists of glass handler and interleaf handler
♦ Machine consists of 1 positions for glass and 1 position for interleaf
♦ PU material for suction cup to ensure mark-free
♦ Single corner tilting design to break vacuum suction during glass pick up
♦ Air& electricity failure protection
2、Online cutting and laying machine
1. Function:
This machine is used for the EVA online cutting, glass and EVA laying, the precision of this machine is in first class in China.
2. Technical information:
| Item | Specification | Item | Specification | |
| Tact： | ≤25s | rectify deviation： | By photoelectric tracing | |
| Cutting precision： | ±2mm | control： | Mitsubishi PLC | |
| Layout precision： | ±2mm | loading time： | less than 5 minutes | |
| Working method： | fixed length drive, air gripper catch | load material： | by electrical loading | |
| Material connection： | EVA hot melt technology | knife driving： | 500w motor | |
| Auto lay： | Double-channel ouble-suction cup automatic laying front and rear end | Safety protection： | Safety cover, light screen, door magnet, interlocking | |
| Max. cutting width： | 1160mm | lay driving： | 3000W Mitsubishi servo control. | |
| Cutting method： | Up and down blades | Interface： | Weilon 10.4 inch screen | |
| cutting knife： | SH-9 high speed steel blade | Alarming： | alarming lamp, touch screen | |
| knife life： | 5-10million times | Code protection： | multi-code protection set | |
| cutting length： | 50-2000mm | Dimension set： | input setting dimension | |
| max. roll diameter： | 200~400mm | unreeling drive： | EVA1800W ; TPT1800w motor | |
3、Stabber and string machine
1. Function:
Makes cell strings, connecting the cells by soldering tabs along them. Every front side of the cell is connected with the back side of the next cell
2. Technical Information
| Item | Specification |
| Throughout: | 4000cell/h |
| Cell size: | 125*125/156*156/156*78/125*62.5 |
| Cell thickness: | 160um～300um |
| Numbers of busbar: | 125/2BB and 156/3BB 4BB 5BB 6BB, changeover time 1 hour, |
| Width of busbar: | 0.8mm-3.2mm, different sized ribbon changeover time less than 30min |
| Busbar thickness: | 0.18mm-0.32mm |
| Ribbon position: | ±0.2mm |
| Flux coating: | Ribbon smear method |
| Soldering method: | Infrared heating |
| Breakage rate: | ≤0.2％(excluding cell source problem) |
| Offset rate: | ＜0.3% (busbar line center migrates>0.3mm is offset) |
| Dimension: | L6100mm*W2000mm*H2100mm |
| Weight: | 4500kg |
| String length: | 2000mm（1-12pcs） |
| Length tolerance: | ±0.5mm |
| Straightness tolerance： | ±0.5mm |
| Cell gap： | 0.5mm-50mm |
| Cell position： | CCD detection and robot position |
| Cell string transmission： | Teflon transmission belt, driven by servo motor |
| Cell defect detection type： | Side tear/corner tear/crack/cell surface stain |
| Layup method： | Bidirectional lay-off, connected to layup machine automatically/manual layup. |
| HMI： | Integrated touch screen IPC with cantilever operation box and English/Chinese interface |
| Uptime： | ≥95% |
| Electric system: | PLC plus servo system |
| Power: | AC380V±5%V, 50Hz, 3-phase-5-wire 25KVA |
| CDA pressure: | 0.6-0.8MPa |
| CDA consumption: | 40m3/h/set |
4、Automatic layup machine
| Item | Requirement |
| Power Supply： | AC 380V 3P+5W |
| Capacity： | 2600 |
| Environment： | 20—35℃ |
| Air supply： | 0.5-0.8MPa; 1m3/min |
| Cycle time： | ≤25S |
| Power： | ≤5KW |
| Un-Qualified rates： | ≤0.3% |
5、Solar Panel Laminator:
1. Technical information:
|
PV Solar Semi-automatic Laminator Technical Parameter |
|||
| Item | Specification | Item | Specification |
| Model： | YDD-2245S | Laminating area： | 2200mm x 4500mm x 2 |
| Dimension(mm)： | 12000×3240x1580 | Weight(Kg)： | 15T |
| Power supply： | 380V-3P-4wire | Peak power： | 85 Kw |
| Pumping speed： | 70L/S | Work power： | 45 Kw |
| Control mode： | Automatic/ Manual | Ultimate vacuum： | 20-80 Pa |
| Heating mode： | SD320 Heat by oil | Temperature control： | PID Control |
| Max. Temperature： | 180℃ | Temperature uniformity： | ±1.5 Multi-point temperature control |
| Work temperature： | 100℃～160℃ | Temp. precise： | ±0.8( regulated set temperature value) |
| Unevenness： | Less 200μm/m² | Air discharge speed： | adjust continuously within 0～50L/S |
| Air pressure： | 0.5～0.8MPa | Compressed air： | 420～800L/S |
| Pumping time： | 5～7min | Laminate time： | about 20min |
| Work vacuum degree： | 80～20Pa | Max. Thickness： | 28mm |
| Cylinder Stroke length： | 400mm | Ambient temperature： | 0～50℃ |
2. Main parts brand:
| NAME | Brand | NAME | Brand |
| PLC： | SIEMENS | MOTOR： | CHENGPANG TAIWAN |
| INVERTER： | SIEMENS | REDUCTION GEARS： | CHENGPANG TAIWAN |
| TOUCH SCREEN： | SIEMENS | PNEUMATIC PARTS： | AIRTECH TAIWAN |
| AIR SWITCH： | SCHNEIDER | VACUUM PUMP： | GERMAN PUMP |
| CONTACTOR： | SCHNEIDER | STEEL： | SHOUGANG GROUP |
| RELAY： | SCHNEIDER | FASTENERS： | GEMYEAR |
| PRESSURE SENSER： | KEYENCE JAPAN | PLUG： | WEIDMULLER |
| Item | Specification |
| Flexible working modes | Automatic & manual normal state, it can work automatically with high efficiency and stability; In installation or other condition, it can work manually. Both modes areconvenient to operate and control. |
| Humanizedinterface | The control program is easy to learn and convenient to operate. Every running parameter can be set easily with high precision. |
| Patent rights | Modern shape with design patent. |
| upper cover | Extends the service life of rubber sheet by one time above. It improves lamination flatness and reduces cell panels wrinkle. |
| Multi-position control tech | The combination of vacuum technology, pneumatic transmission technology, PID auto-tuning technology, programmable control technology, electric relay control technology realizes digital control for vacuum system, heating system and the wholeprocess. |
| Control system | Uses imported Siemens PLC & Taiwan touch screen with table, reliable and high precision performance. and meets the standards of industrial automation control. |
| Network control | Reserve serial interface for network interconnection between equipments.It is suitable for intensive management of modern enterprises. |
| pressure | adjust and control the laminated pressure precisely, improve process level as well. |
| Vacumming control | The vacuum indicator can supervise the chamber vacuum state withanti-interference, direct and reliable display. Thus it can ensure the optimal laminating effect. |
| Heating platen | Continuous 24 hours hot-temp. work will not cause heating platen deformation.Unevenness≤200μm/m². |
| Data statistics | It contains the working-hour and laminating times statistics. The operator can calculate maintenance rate and component replacement rate.It also records the parameter change but needs password to modify parameter. |
| Applicability | Encapsulation and curing for monocrystalline silicon, multicrystal silicon cell module with superior compatibility. Applicable to general industrial environment and laboratory environment. |
| upper cover | Just need pull the cover open without disassembly when replace rubber sheet. |
| Rubber sheet | Special design for easier and faster rubber sheet replacement. |
| Heating platenvacuum chamberin one | No deformation for the heating platen under long-term work and high vacuum value forlower chamber vacuum. |
6、Rotation unit for inspection
1. Function: Show the sunny side of the panel to the operator for validatio
2. Characteristics:
Aluminum frame structure
Conveyor for automatic panel input and output
Pneumatic manipulator to take the panel from the conveyor and show the sunny side of the panel to the operation
7、Online framing machine(connected with other pass, and trans automatically)
Frames the post-laminate, assembling four aluminium rails around the glass
Framing machine parameters：
| Item | Specification |
| Power supply | 380 V 50HZ |
| Air source | 0.7-0.8 Mpa |
| Air flow | 5L/min |
| Min framing dimension | 300*300mm |
| Max framing dimension | 2200*1100mm |
| Framing speed | 50 seconds/piece |
8、Sun Simulator：
Electric performance test and on file for Mono-Si or Poly-Si solar panels.
1. Features:
♦ Class A AM1.5G irradiation spectrum;
♦ Pneumatic bumper pin-contact, Pin-contact, on the sunny side and planer-contact on the rear side;
♦ 4-strand testing mode and 14-byte 4-channel high-speed synchronous acquisition;
♦ 10 preferences on display and testing data illustration in terms of sheets and curves;
♦ Irradiance and temperature self-compensating;
♦ Vocal test reporting and screen counter for flashes;
♦ 24/7 tools uptime and 10, 000 flashes for life-time of Xenon Lamp;
2. Advantage:
♦ Ingenious IP;
♦ High stability;
♦ Class A spectrum, Uniformity of light intensity, Stability of irradiation;
♦ Applicable to all types solar module or min solar module;
3. Technical Specifications:
| Item | Specification |
| Lamp Spectrum： | IEC60904-9 |
| Light Intensity： | 100mW/cm² ( 70 ~ 120mW/cm² continuous adjustable ) |
| Non-uniformity of Intensity： | ≤2% [Class A] |
| Temperal Instability： | STI≤0.5%； LTI≤2% |
| Consistency of Testing： | ≤0.5% |
| Pulse Width of Single Flash： | 10ms |
| Effective Testing Area： | 2000mm×1200mm |
| Measuring Voltage： | 0~100V (resolution 1mV) |
| Measuring Current： | 0~20A ( resolution 1mA) |
| Tested Electric Performances： | Isc、Voc、Pmax、Vm、Im、FF、EFF、Temp、Rs、Rsh |
9, Online EL tester:
1. Function:
Check the panels with EL cameras
(small crack)
2. Characteristics:
Upper cover
Adjustable lateral guides
Display and computer
3. Technical part:
| Item | Specification |
| Power Supply | AC220/50HZ/1KVA |
| Max. size | 2000mmx1200mm |
| Max. Resolution | 4928H x 3264V |
| Sensor Type | Sony IMX71 |
| Pixel Rate | 4.8 x 4.8 |
| Dynamic Range | 72dB |
| SNR | Over 56dB |
| Exposure time | 1/250s-30s |
| Exposure Monitory | Automatic and manual |
| N.W. | 200KGS |
| Dimension | 2350 x 1600 x 1020 |
5. Camera performance
♦ Sensor type: CMOS
♦ Effective pixel: 6000×4000(big), 4496×3000(middle), 2992×2000(small)
♦ Exposure time: 1/250—30s
♦ Input voltage: DC9V(DC201input) Safe range(8V-11.5V)
♦ Weight: 730g
♦ Effective photosensitive area: 23.5*15.6mm
♦ Max temperature difference: Environment temperature -35℃
10、Solar Cell Tester
1. Applications: Electric performance test and on the file for Mono-Si or Poly-Si solar cells.
2. Features:
♦ 4-line survey and 14-byte 4-channel high-speed synchronous acquisition card;
♦ 10 preferences on display and testing data illustration in terms of sheets and curves;
♦ Automatically temperature compensating;
♦ Vocal test reporting and screen counter for flashes;
♦ Xenon lamp imported from Germany.
3. Advantages:
♦ Integrated design;
♦ Human-centered design;
♦ Function of measuring reverse current;
♦ Easy operation and observation;
♦ Footprint economy
4. Technical Specification
| Item | Specification |
| Light Intensity | 100mW/cm²( continuous adjustable range 70~120mW/cm² ) |
| Non-uniformity of Irradiation | ≦±3% |
| Instability of Irradiation | ≦±3% |
| Consistency of Testing | ≦±1% |
| Pulse Width of Single Flash | 10ms |
| Effective Testing Area/Watts | 200mm×200mm / 0.1W~5W |
| Measuring Voltage | 0V~0.8V(resolution 1mV) |
| Measuring Current | 0mA~20A(resolution 1mA) |
| Tested Electric Performances | Isc、Voc、Pmax、Vm、Im、FF、EFF、Temp、Rs、Rsh |
11、Fiber Laser Scribing machine
1. Application: solar cell cutting
2. Introduction:
The 20 W fiber laser with optics isolation system, high stability and good scribing quality, better than traditional lamp-pumped laser. Its 1, 064 nm laser wavelength could scribe on silicon wafer/ solar cell/ ceramic wafer/ thin metal sheet.
Scribing and cutting for mono-crystalline silicon, poly-crystalline silicon, amorphous-crystalline silicon, solar cell, Silicon, germanium and Gallium arsenic semiconductor materials.
3. Features:
● Great laser quality/ reliability
● Very Low operation cost
● Maintenance-free
● Compact design
● Easy operation and professional software
4. Technical Parameters:
| No | Item | Specification | Note |
| 1 | Modulated frquency | 20-80KHz | |
| 2 | Beam power | Adjustable | max 20W |
| 3 | Scribing speed | Adjustable | max 20mm/s |
| 4 | Min scribing line | 0.05mm | width |
| 5 | Scribing area | 156X156; 125X125 | mm |
| 6 | CNC worktable accuracy | 0.01mm | |
| 7 | Power supply | 1P-22VAC-50Hz | |
| 8 | Input power | max. 1.5kw |
